The Precast Cement Turner Device is a core equipment for precast concrete production, featuring intelligent hydraulic drive and dynamic balance control to achieve precise 90°/180° turning of culverts, box culverts, manholes and other precast components. With modular clamp design and smart control system, it ensures smooth and damage-free operation while significantly improving demolding efficiency and dual-side processing accuracy. Compatible with industrial production line integration to meet modern precast production demands for efficiency and safety.
Applications
- Automated post-demolding turning (culverts / box culverts / manholes)
- Facilitates dual-side curing, surface treatment and embedded part installation
- Enhances production line continuity and reduces manual handling
Application Fields
|
Industry |
Typical Applications |
Technical Features |
|
Municipal Eng. |
Utility tunnel segments |
Anti-impact clamp system |
|
Transportation |
Railway sleeper turning |
Fast-cycle hydraulic circuit |
|
Hydropower |
Hydraulic precast blocks |
Corrosion-resistant coating |
Specifications Table
|
Parameter |
Specification Range |
Notes |
|
Max. Load Capacity |
5-150 tons |
Custom 200-ton ultra-heavy models available |
|
Rotation Angle |
0°-180° (±0.3° accuracy) |
Pause & reset at any angle |
|
Component Size |
Length ≤15m, Width ≤5m |
Standard & oversized precast components |
|
Rotation Speed |
2-12°/sec (adjustable) |
Auto-speed reduction under heavy loads |
|
Drive System |
Servo-hydraulic / Electric actuator |
Hydraulic for heavy-duty, electric for precision |
Materials Table
|
Component |
Material |
Properties |
|
Frame |
Q420B High-strength Steel |
Yield strength ≥420MPa, hot-dip galvanized (≥200μm) |
|
Clamps |
34CrNiMo6 Alloy Steel |
Tensile strength ≥1200MPa, safety factor ≥4 |
|
Cylinders |
40Cr Precision Tube |
42MPa working pressure, ≥1M cycles |
|
Sensors |
Laser Displacement Sensor |
±0.1mm accuracy, real-time position monitoring |
Technical Parameters Table
|
Parameter |
Technical Indicator |
Remarks |
|
Power |
15kW-110kW |
Varies by configuration |
|
Positioning Accuracy |
±0.3mm |
Laser + tilt sensor dual-calibration |
|
Noise Level |
≤82dB |
Complies with ISO 4871 |
|
Cycle Time |
12-45 sec/cycle |
Servo models 40% faster |
|
Protection Rating |
IP66 |
Dust-tight & powerful water jets protection |
|
Control Mode |
PLC + Industrial PC |
MES system integration supported |
Product Features
Intelligent Turning Control
• AI path planning: Auto-generates optimal turning path (≥50mm clearance).
• Dynamic balance: 6D force sensors enable ±0.1MPa pressure adjustment.
• Soft start/stop: 70% inertia reduction with VFD technology.
01
High-Precision Positioning
• 3D laser positioning: LIDAR scanning (±1mm interface accuracy).
• Adaptive clamps: Pneumatic quick-change (≤3 mins) for Ø300-5000mm components.
02
Safety Protection System
• Dual braking:
- Mechanical hard stops (±2° auto-lock)
- Hydraulic locks (24h position holding)
• 16 light curtains: ≤0.1s emergency stop (IP69K rated)
03
Process Integration
• Integration options:
- 50MPa waterjet (120L/min flow)
- AGV docking (±2mm positioning)
- AI vision inspection (detects ≥0.5mm flaws)
04
Product Value
Cost Optimization
• Reduce 5-8 operators, labor cost decreased by 65%.
• Flip efficiency increased by 4 times, shorten cycle by 20%.
Quality Reliable
•Flip damage rate < 0.05%, product qualification rate increased by 18%.
•Passed EU certification and China Special Equipment Safety certification.
Efficient Construction
• Support 24-hour continuous production, annual capacity increased to 100,000 pieces.
• Seless connection with the production line, reduce 30% non-production time.
Technology Innovation
• Support 5G remote operation and maintenance, achieve real-time monitoring global projects.
• Reserve AI visual detection interface, automatically identify component defects after flipping.
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